TiAlN Coated Roll Form Tap
Product Overview
| Item | Specification |
|---|---|
| Product Type | Fluteless Roll Form Tap (Chipless Thread Forming Tap) |
| Base Material | HSS-E (M35/M42 Cobalt High Speed Steel) / HSS-PM (Powder Metallurgy HSS) |
| Surface Coating | AlTiN (Aluminum Titanium Nitride) |
| Coating Hardness | Approx. 3200 HV |
| Core Hardness | 64 – 68 HRC |
| Standard Tolerance | 6H (Custom tolerance available: 5H / 6G) |
| Available Standards | ISO, DIN, JIS, UNC, UNF |
| Tap Style | Plug chamfer / Bottoming chamfer / Long shank |
| Feature | High heat resistance, anti-wear, anti-built-up edge, high rigidity |
|
Thread Size (Metric) |
Standard Pitch (mm) |
Standard Thread Tolerance |
Overall Length (mm) |
Shank Diameter (mm) |
Flute Length (mm) |
Square Width (mm) |
|
M3 |
0.50 |
6H (Custom: 5H/6G) |
48 |
3.5 |
9 |
2.7 |
|
M4 |
0.70 |
6H (Custom: 5H/6G) |
53 |
4.5 |
11 |
3.4 |
|
M5 |
0.80 |
6H (Custom: 5H/6G) |
56 |
6.0 |
13 |
4.9 |
|
M6 |
1.00 |
6H (Custom: 5H/6G) |
63 |
6.0 |
15 |
4.9 |
|
M7 |
1.00 |
6H (Custom: 5H/6G) |
63 |
7.0 |
15 |
5.9 |
|
M8 |
1.25 |
6H (Custom: 5H/6G) |
70 |
8.0 |
17 |
6.2 |
|
M10 |
1.50 |
6H (Custom: 5H/6G) |
76 |
10.0 |
20 |
8.0 |
|
M12 |
1.75 |
6H (Custom: 5H/6G) |
82 |
9.0 |
22 |
7.0 |
|
M14 |
2.00 |
6H (Custom: 5H/6G) |
90 |
11.0 |
24 |
9.0 |
|
M16 |
2.00 |
6H (Custom: 5H/6G) |
90 |
12.0 |
24 |
10.0 |
Applicable Working Scenarios
- Deep hole & blind hole machining : No chip clogging risk, effectively avoid tap breakage.
- High-speed & continuous mass production : AlTiN coating withstands cutting heat for long-cycle operation.
- Precision component manufacturing : Produce smooth, high-strength threads with tight dimensional tolerance.
- Recessed cavity & confined space : Optional long shank design meets extended reach requirements.
- General machining workshops, OEM factories and metal fabrication lines .
Machinable Materials
- Stainless steel: 304, 316, 316L, 430, duplex stainless steel
- Alloy steel: 42CrMo, 34CrNiMo6, SCM435, 40Cr and other quenched & tempered alloy steel (≤ 38 HRC)
- Carbon steel: Mild steel, medium carbon steel, high carbon steel
- Non-ferrous metal: Brass, copper, aluminum alloy
- Cold-forged & annealed structural steel
Recommended Pre-Drill Size Chart
Metric Thread (Standard Pitch)
| Thread Size | Pitch (mm) | Recommended Pre-Drill Diameter (mm) |
|---|---|---|
| M3 | 0.5 | 2.80 |
| M4 | 0.7 | 3.70 |
| M5 | 0.8 | 4.60 |
| M6 | 1.0 | 5.50 |
| M7 | 1.0 | 6.50 |
| M8 | 1.25 | 7.40 |
| M10 | 1.5 | 9.30 |
| M12 | 1.75 | 11.10 |
Additional Notes
- AlTiN coating performs best at high cutting temperatures, suitable for dry cutting and semi-dry cutting.
- For stainless steel and high-hardness alloy steel, use high-quality extreme-pressure tapping fluid to further extend tool life.
- Pre-drill size shall follow the table strictly; improper hole size will cause excessive torque, thread defects or tap fracture.
-
Custom sizes, special pitches, non-standard lengths and logo engraving are acceptable.
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